Whether it’s being employed to form formed concrete molds or as an ideal replacement for concrete and wood, coated foam is quick changing into the fabric of alternative for field options. light-weight, sturdy and straightforward to put in, foam provides edges that ancient materials don’t, and it are often accustomed produce a full vary of field options — from columns, balusters and capitals, to moldings, arches and quoins.
While foam is a perfect material for making these options, the connected production processes and instrumentation are even as necessary. Hot wire foam cutting has become well-liked for field applications due to its ability to show out consistent field options and concrete molds while not time overwhelming manual processes — and while not sacrificing quality.
However, whereas standalone hot wire foam cutting instrumentation will handle basic field options, there are limitations to the sorts of merchandise which will be created. the character of hot wire instrumentation, whether or not victimization straight or bent wire, limits production to basic field styles. Incorporating ornamental patterns, tortuous details or inventive styles — the type of qualities that set design apart — is just impracticable with standalone hot wire cutting technology. For those wanting to maneuver on the far side these limitations, a brand new system that mixes variety of technologies into a robust foam carving resolution is responsive the bell.
Combining hot wire cutting with 3D optical maser scanning, CNC (computer numerical control) routing and numerous finishing capabilities, AN integrated foam cutting and carving system pioneered by contour Automation represents succeeding level of innovation in field foam and formed concrete mildew production. whereas hot wire cutting technology is AN integral element of this technique, it’s the addition of the scanning, routing and finishing capabilities that introduces a brand new realm of inventive prospects.
3D Rendering maser scanning permits users to include any style thinkable into their merchandise. bespoken code are often accustomed adapt, mix and scale these styles, whereas taking a style from positive to negative to form a mildew is as straightforward as a keystroke. whereas basic field shapes will then be cut on the new wire cutting machine, the CNC router are often accustomed mill virtually any reasonably organic form, style or feature in either positive or negative. These routers very are the workhorse of the system, carving tortuous styles that have historically solely been potential with meticulous hand carving. Once items are incised, bespoken spray instrumentation or foam coating machinery is employed to organize for installation or concrete casting.
Thanks to the seamless integration of assorted complimentary technologies, this technique makes it potential to require field options from conception to creation with an automatic resolution. Users will manufacture inventive and ornamental field options and molds while not the labor of ancient hand carving processes, and while not the inventive limitations of standalone hot wire cutting instrumentation. excellent replicas of existing items and models victimization either foam or concrete ar potential, as well as correct historical reproductions.
Beyond taking ancient field options to new levels, this technique also can produce product lines merely not possible with hot wire cutting. Scanning and routing capabilities yield the creation of ornamental wall panels, concrete reliefs, fire mantels, concrete sculptures and far a lot of. it’s not shocking that this technique is gaining quality as a method of delivering inventive and innovative field styles that stand out from the gang. conveyance along trendy technology and ancient accomplishment, this technique is revolutionizing the assembly of field foam options and molds.